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Find a manual, 10 ford excursion problems: common issues owners should be aware of, you are here.

The Ford Excursion, known for its formidable size and presence on the road, has been a popular choice among SUV enthusiasts who demand both performance and space. Despite its many strengths, like any vehicle, the Excursion has its share of common issues that owners should be aware of. Understanding these problems can help owners and potential buyers make informed decisions about their vehicles.

Here we delve into some of the most prevalent Ford Excursion problems , drawing on insights from Haynes Manuals, your trusted guide for DIY automotive repair and maintenance.

Haynes Manuals have been providing detailed automotive repair instructions for decades. Whether you are tackling a simple oil change or a complex repair, our manuals offer step-by-step guidance. For owners of models like the Ford Excursion (2000 - 2005), our manuals can be an invaluable resource for troubleshooting and fixing common issues.

Common Ford Excursion Problems

• Spark Plug Ejection: One of the most reported issues with the Ford Excursion , particularly in models equipped with Triton engines, is the tendency for spark plugs to blow out of the cylinder head. This issue not only causes a sudden loss of power but can also lead to costly repairs if threads in the cylinder head are damaged.
• Inoperative Door Locks: Many Excursion owners have encountered problems with door locks becoming inoperative due to resistance in the circuit. This issue can affect one or multiple doors, making it inconvenient and posing a security risk.
• Rough Idle Due to EGR Sensor Sticking: The Exhaust Gas Recirculation (EGR) sensor can stick, leading to a rough idle. This problem is usually accompanied by the Check Engine light , and cleaning or replacing the EGR valve can remedy the issue.
• High-Pressure Oil Pump Failure: The high-pressure oil pump is critical for the Excursion's engine operation , especially in diesel models. Failure of this component can cause a "No Start" condition, requiring replacement to get the engine running again.
• Oil Leaks: Oil leaks from the passenger-side head gasket onto the starter is another issue that has plagued some Excursion models. This not only leads to oil loss but can also cause starter problems due to oil contamination.
• Incorrect Engine Oil Leading to Hard Starts: Using the wrong type of engine oil can lead to hard starting conditions, especially in colder climates. It is essential to use the manufacturer-recommended oil to avoid this issue.
• Injector Seal Leaks: Diesel models can suffer from oil leaking into the fuel system due to injector seal leaks. This problem can affect engine performance and fuel efficiency.
• Stuck Turbo: A lack of power or poor acceleration can sometimes be traced back to a stuck turbo in diesel models. Regular maintenance and checks can prevent this issue.
• EGR Cooler Leaks: Coolant leaks from the EGR cooler are not uncommon and can lead to overheating and engine damage if not addressed promptly.
• VGT Solenoid Failure: The Variable Geometry Turbo (VGT) solenoid controls turbo boost in diesel models. Failure of this component can result in a lack of power or a "No Boost" condition.

Addressing These Issues

For Ford Excursion owners facing these issues, the first step is accurate diagnosis. Haynes Manuals provide comprehensive troubleshooting guides that can help identify the root cause of the problem. Once identified, our Ford manuals offer detailed repair instructions, from simple fixes to complex component replacements, empowering owners to tackle these issues confidently.

While the Ford Excursion is a robust and capable SUV, being aware of its common problems can help owners maintain their vehicle's performance and reliability. With the right knowledge and tools, including Haynes Manuals, addressing these issues can be straightforward, ensuring your Excursion continues to serve you well on and off the road.

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2001 Ford Excursion

Click on a category below for details..

• engine problems 11 NHTSA complaints: 61
• transmission problems 2 NHTSA complaints: 16
• drivetrain problems 1 NHTSA complaints: 5
• electrical problems 1 NHTSA complaints: 12
• wheels / hubs problems NHTSA: 58
• brakes problems NHTSA: 17
• suspension problems NHTSA: 15
• seat belts / air bags problems NHTSA: 12
• steering problems NHTSA: 9
• interior accessories problems NHTSA: 6
• body / paint problems NHTSA: 5
• fuel system problems NHTSA: 5
• windows / windshield problems NHTSA: 5
• lights problems NHTSA: 4
• exterior accessories problems NHTSA: 3
• miscellaneous problems NHTSA: 3
• exhaust system problems NHTSA: 2
• cooling system problems NHTSA: 1

More Ford News:

Ford Excursion Reliability Problems

Excursion owners have made 63 complaints over 6 model years. Using our PainRank ™ system we've ranked it 13th in overall reliability out of 42 Ford models , with some engine and electrical concerns.

The Most Common Excursion Problem

A list of some of the most common issues Excursion owners have to deal with.

Spark Plugs Ejected in Triton Engine

Ford Triton engines are spitting out spark plugs like sunflower seeds, but the suits in Detroit act like there isn't any problem. They're wrong. We believe this defect affects the following 2-valve engines: Triton 4.6L V8, 5.4L V8, 6.8L V10…

What Are We Missing?

We know there's more problems than this. Let us know which one you'd like to see us cover next.

What Excursion Owners Complain About

Sometimes it helps just to tally up the complaints and see where the biggest stacks are. Use this information to learn about troublespots or to run for the hills.

Worst Issues

15 complaints

9 complaints

3 complaints

2 complaints

What Breaks the Most

41 complaints

5 complaints

4 complaints

Years to Avoid

27 complaints

14 complaints

Full Lists on CarComplaints.com

Excursion Generations

Generations are groups of model years where few, if any, changes were made to the vehicle which means their model years tend to break in similar ways. The Excursion has 1 generation available in North American markets.

1st Generation Excursion

Excursion key numbers, 63 complaints.

Running tally of owner grievances filed to CarComplaints.com .

444 service bulletins

Documenting the process of troubleshooting common problems.

12 recall campaigns

Time-sensitive, free repairs for widespread safety problems.

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Posted 2024-08-29 14:38

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2004 Ford Excursion Diesel - MUST SELL ASAP!! - $7,500 (Bremerton)

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2004 FORD EXCURSION EDDIE BAUER 4X4 diesel for sale by owner -...

*** MUST SELL ASAP!!! *** My wife has given me the ultimatum and wants it gone by Friday 8/16! 2004 Ford Excursion 4x4 Eddie Bauer Edition - nicknamed “The Punisher!”, White, 6.0L V-8 Turbo Diesel,...

Used Ford Expedition EL for Sale in Saint Petersburg, FL

Describe what you’re looking for.

2008 Ford Expedition EL Eddie Bauer 4dr SUV

• 169,000 miles
• 8cyl Automatic
• Pinellas Auto Brokers ( 7 mi away )
• Leather Seats
• Third-row seating
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• Multi-Zone Climate C...

Located in Saint Petersburg , FL / 7 miles away from Saint Petersburg, FL

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AutoCheck Vehicle History Summary Unavailable.

Features and Specs:

Listing Information:

VIN: 1FMFK17508LA51596 Stock: A51596 Certified Pre-Owned: No Listed since: 08-19-2024

2008 Ford Expedition EL XLT 4dr SUV

• 229,878 miles
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AutoCheck Vehicle History Summary

Accident Free Vehicle : Yes

Personal Use Only : No

History Provider : AutoCheck

Title Details : Clean Title

Salvage Vehicle : No

Frame Damage : No

Theft History : No

Lemon Status : No

Free History Report : No

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Black 2007 Ford Expedition EL Limited * (these pictures upon arrival, new ones coming),, *, * SMOKE-FREE INTERIOR, * AS-IS NO WARRANTY, * LIST PRICE $...

Accident Free Vehicle : No

Free History Report : Yes

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$2950 CASH. PLUS TAX, TAG, & TITLE. COME SEE @ 5395 LENOX AVE, 32205! CALL OR TEXT JOHN ON HIS CELL AT 9**-3**-8***. Office Hours: Monday - Friday:...

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2007 Ford Expedition EL- Dealmaker Auto Sales - BEST PRICES IN TOWN -- COME BY AND LET US HELP YOU! *** 11007 N Main st Jacksonville FL 32218 WE have ...

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• 202,615 miles
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• Energy Auto Sales ( 195 mi away )

Located in Wilton Manors , FL / 195 miles away from Saint Petersburg, FL

Visit Energy Auto Sales online at energyautosales.net to see more pictures of this vehicle or call us at 9**-2**-7*** today to schedule your test driv...

VIN: 1FMFK19577LA66249 Stock: A66249 Certified Pre-Owned: No Listed since: 03-27-2024

• 255,544 miles
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Located in Dublin , GA / 323 miles away from Saint Petersburg, FL

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• 223,469 miles
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• Turnage Motor Company ( 430 mi away )

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This model keeps you comfortable with Auto Climate. The leather seats in this Ford Expedition EL are a must for buyers looking for comfort, durability...

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2009 Ford Expedition EL Eddie Bauer 4dr SUV

• 138,945 miles
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Located in Lafayette , LA / 591 miles away from Saint Petersburg, FL

VIN: 1FMFK175X9LA11705 Stock: LA11705 Certified Pre-Owned: No Listed since: 08-29-2024

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Located in Wendell , NC / 603 miles away from Saint Petersburg, FL

2009 FORD EXPEDITION EL EDDIE BAUEROptions:4WD/AWD, ABS Brakes, Air Conditioning, Alloy Wheels, AM/FM Stereo, Automatic Transmission, Auxilliary Audio...

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• Discount Auto Inc ( 615 mi away )

Located in Greenville , NC / 615 miles away from Saint Petersburg, FL

Discount Auto Inc takes pride in every vehicle that leaves our dealership here in Greenville, NC . We strive to be the best we can be at every opportu...

Title Details : Title issue reported

Frame Damage : Yes

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For sale is a 2008 Ford Expedition EL Limited 4x4. It is a 2 owner clean Carfax. It is Gray in color with the factory chrome wheels. It is black leath...

VIN: 1FMFK20508LA04745 Stock: A04745 Certified Pre-Owned: No Listed since: 08-13-2024

Applied Filters 4 Active

• Certified Pre-Owned
• Ford Expedition EL
• Home delivery available
• Only show local listings

Make & Model

Price & payment, price rating.

Edmunds' ratings are backed by 15+ years of pricing research done by our data scientists How are ratings determined? We analyze millions of data points to generate our ratings. We look at vehicle configuration, options, history, nearby transactions, market pricing and more — the ratings are up-to-date and relevant to your search area.

• Great Price ( 3 )
• Good Price ( 5 )
• Fair Price ( 7 )
• Used ( 72 )
• Certified Pre-Owned ( 0 )
• Limited ( 33 )
• Eddie Bauer ( 21 )

Vehicle History

• Free History Report ( 4 )
• One Owner ( 9 )
• No Accidents ( 45 )
• Personal Use Only ( 44 )
• Exclude vehicles with Major Issues Reported ( 3 )

Engine & Drivetrain

Transmission.

• Automatic ( 72 )

Engine Type

• Flex-Fuel (FFV) ( 10 )
• Four Wheel Drive ( 45 )
• Rear Wheel Drive ( 27 )
• 8 cylinders ( 72 )

Exterior Color

• Black ( 15 )
• White ( 15 )
• Off White/Cream ( 12 )
• Dark Brown ( 5 )
• Silver ( 4 )
• Dark Blue ( 2 )
• Light Green ( 1 )

Total Seating

• 8 Seats ( 72 )

Edmunds Expert Opinions The Edmunds Vehicle Testing Team evaluates a fresh batch of vehicles every week, pairing objective assessments at our test track with real-world driving on city streets, freeways and winding roads. The data we gather results in our Expert Ratings. They’re based on 30-plus scores that cover every aspect of the automotive experience.

Expert opinions.

• Comfortable seats ( 72 )
• Excellent handling ( 72 )
• Family friendly features ( 72 )
• Impressive towing capacity ( 72 )
• Spacious back seat ( 62 )
• Ample cargo space ( 39 )
• Reliable safety features ( 29 )
• Attractive design ( 10 )
• Configurable seating ( 10 )
• Quality materials interior ( 10 )

Comfort & Convenience

• 2nd Row Bucket Seats ( 2 )
• 3rd Row Seating ( 21 )
• Audio And Cruise Controls On Steering Wheel ( 14 )
• Auto Climate Control ( 4 )
• Automatic Doors ( 1 )
• Cooled Seats ( 6 )
• Fold Flat Rear Seats ( 9 )
• Heated Seats ( 6 )
• Keyless Entry Start ( 18 )
• Leather Seats ( 12 )
• Multi-zone Climate Control ( 10 )
• Navigation ( 7 )
• Power Driver Seat ( 13 )
• Power Liftgate Trunk ( 5 )
• Rain Sensing Wipers ( 1 )
• Rear Bench Seats ( 1 )
• Seat Memory ( 4 )
• Trip Computer ( 6 )
• Alarm ( 5 )
• Automatic Emergency Braking ( 8 )
• Back-Up Camera ( 6 )
• Occupant Sensing Airbag ( 3 )
• Parking Sensors ( 5 )
• Post-Collision Safety System ( 1 )
• Stability Control ( 14 )
• Tire Pressure Warning ( 12 )

Engine & Exterior

• AWD/4WD ( 12 )
• Heated Mirrors ( 13 )
• Integrated Turn Signal Mirrors ( 4 )
• Roof Rack ( 11 )
• Sunroof Moonroof ( 8 )
• Towing Hitch ( 13 )
• Upgraded Engine ( 1 )
• Upgraded Headlights ( 9 )
• Upgraded Tires ( 6 )

Entertainment

• AUX Audio Inputs ( 8 )
• Bluetooth ( 3 )
• Premium Audio ( 9 )
• Rear Entertainment System ( 7 )

Options & Packages

• Trailer Tow Package ( 1 )

Vehicle Listing Details

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Ford Excursion

Engine problems.

Here are Ford Excursion engine problems, by model year. The most common Excursion engine problems cost $4,400 to fix & occur at 39,000 miles.

The worst model years for engine problems are the 2000 Excursion , 2001 Excursion , and the 2004 Excursion .

• 2004   9
• 2003   1
• 2002   3
• 2001   11
• 2000   18

Click on the graph bars for more details about engine problems for a specific model year.

Worst Ford Excursion Engine Problems

#1: truck will not start 2004 excursion, #2: puking coolant out the degas bottle 2004 excursion, #3: engine oil leaks 2004 excursion, search for car problems.

Example: "Bad Brakes", "Toyota Recall", etc.

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Bump the Excursion problem graphs up another notch. Get answers and make your voice heard!