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  • Published: 19 April 2022

Reversible Power-to-Gas systems for energy conversion and storage

  • Gunther Glenk   ORCID: orcid.org/0000-0003-2540-838X 1 &
  • Stefan Reichelstein   ORCID: orcid.org/0000-0003-0989-6715 2  

Nature Communications volume  13 , Article number:  2010 ( 2022 ) Cite this article

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  • Energy economics

In the transition to decarbonized energy systems, Power-to-Gas (PtG) processes have the potential to connect the existing markets for electricity and hydrogen. Specifically, reversible PtG systems can convert electricity to hydrogen at times of ample power supply, yet they can also operate in the reverse direction to deliver electricity during times when power is relatively scarce. Here we develop a model for determining when reversible PtG systems are economically viable. We apply the model to the current market environment in both Germany and Texas and find that the reversibility feature of unitized regenerative fuel cells (solid oxide) makes them already cost-competitive at current hydrogen prices, provided the fluctuations in electricity prices are as pronounced as currently observed in Texas. We further project that, due to their inherent flexibility, reversible PtG systems would remain economically viable at substantially lower hydrogen prices in the future, provided recent technological trends continue over the coming decade.

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Introduction.

The large-scale deployment of intermittent renewable energy sources, like wind and solar, poses a growing challenge in terms of balancing energy demand and supply in real time 1 , 2 . Aside from storage in batteries 3 , 4 , electrolytic hydrogen production via Power-to-Gas (PtG) processes can absorb electricity during times of ample power supply and thereby yield hydrogen for industrial customers 5 , 6 , 7 . Conversely, PtG systems that are also capable of operating in the reverse direction can convert hydrogen back to electricity during periods of limited power supply and correspondingly high power prices 8 , 9 . Thus, reversible PtG systems can effectively connect the markets for hydrogen and electricity 10 , 11 , 12 and, in the process, limit the growing price volatility in electricity markets 13 , 14 .

Reversible PtG systems can be designed in a modular manner, for instance, by combining a one-directional electrolyzer for hydrogen production with a one-directional fuel cell or gas turbine for power generation 15 , 16 . While electrolyzers have been found to become increasingly cost-competitive in producing hydrogen 17 , 18 , fuel cells and gas turbines have so far been regarded as too expensive for converting hydrogen back to electricity that would subsequently be sold in wholesale markets 9 , 19 , 20 . In contrast, unitized regenerative fuel cells, which we refer to as integrated PtG systems, utilize the same equipment to deliver either hydrogen or electricity depending on the prevailing electricity prices at different points in time 21 , 22 , 23 .

This paper first develops an analytical model of the unit economics of reversible PtG systems. Our findings show that the technological characteristics of both modular and integrated systems entail certain ranges for hydrogen prices at which reversible PtG systems become cost-competitive. While modular systems require sufficiently low hydrogen prices in order for the reversibility feature to be valuable, integrated systems can be economically viable for higher hydrogen prices by primarily generating hydrogen but also providing electricity during times of limited power supply. Such operations will therefore not only increase the supply of hydrogen but also provide an effective buffer against the intermittency of renewable power sources.

The empirical part of our analysis calibrates the model in the context of the electricity markets in Germany and Texas. Despite improvements in the cost and conversion efficiency of modular PtG systems 24 , 25 , we confirm the findings of earlier studies that there is no economic case, either now or in the foreseeable future, for investing in modular systems that convert hydrogen back to electricity. In contrast, integrated PtG systems based on solid oxide cell (SOC) technology are shown to be competitive at current hydrogen prices, given sufficient variation in daily electricity prices, as is already encountered in the Texas market. For such systems, it is indeed efficient to mostly produce hydrogen and respond to sufficiently high electricity prices with electric power production. Owing to their relatively high capacity utilization, integrated systems are also positioned more competitively than one-directional electrolyzers on their own.

Finally, we project that if recent trends regarding the acquisition cost and conversion efficiency of solid oxide fuel cells continue, such reversible PtG systems will remain economically viable even in the presence of substantially lower hydrogen prices in the future. This is because the inherent flexibility in these systems enables them to respond to lower hydrogen prices by operating more frequently in reverse mode, delivering additional electricity to the power markets.

Real-time operation of reversible Power-to-Gas

We examine reversible PtG systems that can (i) produce hydrogen via water electrolysis and (ii) produce electricity from hydrogen and oxygen 26 . We refer to such systems as modular if the two production processes run on separate equipment, such as a one-directional electrolyzer for hydrogen production and a one-directional fuel cell or gas turbine for the reverse operation. In contrast, we refer to a unitized regenerative fuel cell based on, for instance, a SOC 10 , 27 or a proton exchange membrane (PEM) 22 , 28 technology as an integrated reversible PtG system. Such systems can carry out both production processes on the same equipment, yet they can only run in at most one direction at any point in time.

Since our interest is in the economics of reversible PtG systems, we focus on such systems operating on their own as price takers in a wholesale market for electricity in which prices are determined hourly based on supply and demand. Time is modeled as a continuous variable t ranging from 0 to 8760 h per year. Let q ( t ) denote the market price for electricity per kilowatt-hour (kWh) at time t . We initially assume that the annual distribution of power prices remains constant across the lifetime of the system. Symbols and acronyms are listed in Supplementary Table  1 .

Our model framework considers reversible PtG systems with a peak capacity in kilowatt (kW) of electricity input or output. The assumed size of a PtG system is in line with average capacity sizes reported in the literature 29 . PtG systems generally exhibit economies of scale over a certain range in the sense that system prices per kW, that is, the upfront capital cost decline as the capacity size increases up to a particular level 30 . The numerical calibration of our model relies on parameters for both system prices and operating costs that reflect average system sizes as reported in the existing literature 29 .

The basic version of our model makes the simplifying assumption that either reversible PtG system can be brought instantaneously from a cold start to full operating temperature without any loss in conversion efficiencies. Earlier work, however, shows that the process of heating SOCs up to operating temperature can require up to 20 min to prevent excessive material stress 31 . The electrical energy required for that heating amounts to a fraction of the energy needed for the subsequent electrolytic hydrogen production 32 . Reversible PtG systems based on PEM technology can be heated to operating temperature in less than 10 min 30 .

We examine the losses incurred by bringing either reversible PtG system from a cold start to full operating temperature in an extension to the basic model provided in Supplementary Note  1 . The extension explicitly accounts for (i) the time required to heat either reversible PtG system from a cold start to regular operating temperature, (ii) the energy required for the heating process, (iii) the cost of electricity or hydrogen incurred during the heating period, and (iv) the frequency of those heating periods in each year of operation. On the basis of conservative assumptions for all four of these frictions, our numerical results show that heating costs have only a small impact on the cost of either PtG system. The main reason is that the optimized PtG systems go only through a few heat-up phases per year.

Once the electrolyzer and fuel cell technologies we consider have reached their operating temperature, up- and down-ramping can be conducted in seconds 10 , 22 , 30 . The corresponding capacity factors reflect the percentage of the available capacity utilized at time t and can then be chosen flexibly on the interval [0, 1]. Efficiency losses incurred for maintaining the operating temperature are included in the conversion efficiencies considered throughout our analysis. Heat management is commonly more complex for high-temperature electrolyzers and fuel cells, such as SOC facilities, than for low-temperature PEM systems. Nevertheless, the cost of maintaining the operating temperature of well-insulated SOC systems is likely minor 32 .

If the modular system generates hydrogen at time t , it earns a “conversion price” consisting of the market price of hydrogen, p , per kilogram (kg) multiplied with the conversion rate of going from electricity to hydrogen (in kg/kWh). The hydrogen price, p , is modeled as time-invariant, because buyers and suppliers typically agree on time-invariant prices 33 . The corresponding conversion parameter \({\eta }_{h}^{o}(C{F}_{h}^{o})\) represents the amount of hydrogen (in kg) that can be generated from 1 kWh of electricity, given the capacity factor of \(C{F}_{h}^{o}\) at time t , with \(0\le C{F}_{h}^{o}\le 1\) . The variable cost of hydrogen generation equals q ( t ) plus a cost increment \({w}_{h}^{o}\) per kWh that accounts for consumable inputs, like water and reactants for deionizing the water, as well as any purchasing markups on the wholesale price of electricity.

Given a hydrogen price, p , the contribution margin per kWh from hydrogen production with the modular reversible PtG system at time t thus is:

with \(C{F}_{h}^{o}\) to be chosen at each point in time t .

Conversely, if the modular system generates electricity, it earns q ( t ) and incurs a variable cost that comprises p and an incremental cost, \({w}_{e}^{o}\) , per kWh of electricity for transporting hydrogen to the Gas-to-Power (GtP) system. To account for efficiency losses, the cost of hydrogen, p , is marked-up by the conversion rate for power generation, \({\eta }_{e}^{o}(C{F}_{e}^{o})\) (in kWh/kg). The shape of the functions \({\eta }_{h}^{o}(\cdot )\) and \({\eta }_{e}^{o}(\cdot )\) depends on the particular technology considered. The contribution margin of electricity generation per kWh at time t then becomes:

Efficient utilization of the existing capacity is obtained if the capacity factors are at each point in time chosen to maximize the total available contribution margin. While the modular system can run at full capacity in both directions, the 1st Law of Thermodynamics stipulates that the overall round-trip efficiency must satisfy the inequality \({\eta }_{h}^{o}(\cdot )\cdot {\eta }_{e}^{o}(\cdot )\le 1\) for all \(0\le C{F}_{h}^{o},C{F}_{e}^{o}\le 1\) . Consequently, at most one of the terms \([{\eta }_{h}^{o}(C{F}_{h}^{o})\cdot p-q(t)-{w}_{h}^{o}]\) or \(\left[q(t)-\frac{p}{{\eta }_{e}^{o}(C{F}_{e}^{o})}-{w}_{e}^{o}\right]\) will be positive for any given values \({w}_{h}^{o},{w}_{e}^{o}\ge 0\) . As illustrated in Fig.  1 (see Methods for formal derivations), efficient system utilization thus implies that the capacity factors be chosen so that \(C{F}_{h}^{o}\cdot C{F}_{e}^{o}=0\) . Specifically, the optimal capacity factors, \(C{F}_{h}^{o* }(t| p)\) and \(C{F}_{e}^{o* }(t| p)\) maximize pointwise the sum of the contribution margins in ( 1 ) and ( 2 )(see Methods for details). When aggregated across the hours of a year, the maximized contribution margins will be denoted by \(C{M}_{h}^{o}(p)\) and \(C{M}_{e}^{o}(p)\) .

figure 1

The figure illustrates the three alternative operating modes for either a modular or an integrated reversible PtG system that emerge for varying electricity prices. Wholesale electricity prices can turn negative as a result of surplus energy being supplied to the grid at certain hours.

For the integrated system, the economic trade-off is principally the same, except that the incremental cost and conversion rates may differ and instead assume the values w h , w e , η h ( ⋅ ), and η e ( ⋅ ), respectively. Once they are at operating temperature, unitized regenerative fuel cells based on SOC or PEM technology can rapidly switch between hydrogen and electricity production at full capacity 22 , 27 . Figure  1 illustrated that provided there are no sudden jumps in electricity prices, time intervals where electricity generation is valuable will typically be followed by a time interval in which the system is idle before entering a stretch of time where the regenerative fuel cell again becomes active in either mode of operation.

By construction, the integrated system faces the technical rather than economic “complementary slackness” condition C F h   ⋅   C F e  = 0 for all t . The corresponding contribution margins are:

for hydrogen production, and

for electricity. The capacity factors that maximize the sum of the contribution margins in ( 3 ) and ( 4 ), subject to the complementary slackness constraint, are denoted by \(C{F}_{h}^{* }(t| p)\) and \(C{F}_{e}^{* }(t| p)\) , respectively. Given these capacity factors, we denote by C M ( p ) the optimized aggregate contribution margin which is obtained as the total contribution margin obtained after integrating ( 3 ) and ( 4 ) across the hours of the year.

Cost competitiveness and the value of reversibility

A reversible PtG system is said to be cost-competitive if the required upfront investment in equipment yields a positive net present value in terms of discounted future cash flows. The discounted annual stream of optimized contribution margin of the system must then at least cover the initial equipment expenditure. For direct comparison, it will be convenient to capture this economic trade-off on a levelized basis. Analogous to the commonly known levelized cost of electricity, the levelized fixed cost (LFC) of a reversible PtG system reflects the unit acquisition cost of the system per kWh, including applicable fixed operating costs, corporate income taxes, and the cost of debt and equity 34 , 35 .

For the modular system, the LFC for the electrolyzer is denoted by \(LF{C}_{h}^{o}\) . As shown in Methods, the PtG subsystem is cost-competitive (positive net present value) if and only if at the prevailing market price for hydrogen, p :

Since the contribution margin from hydrogen is increasing in the selling price of hydrogen, there exists a unique break-even price, \({p}_{h}^{o}\) , such that PtG will be cost-competitive whenever \(p\ge {p}_{h}^{o}\) . Similarly, the Gas-to-Power subsystem is cost-competitive whenever:

with \(LF{C}_{e}^{o}\) denoting the corresponding LFC per kWh. Since the contribution margin from producing electricity is decreasing in the input price for hydrogen, p , there also exists a unique break-even price, \({p}_{e}^{o}\) , below which GtP will be cost-competitive.

By design, investors in a modular system retain the option of acquiring only one of the two subsystems. We, therefore, call the modular system cost-competitive if at least one of its subsystems is cost-competitive. In addition, the reversibility feature of the system is said to be valuable if both subsystems have positive net present value on their own. The following finding links cost-competitiveness and the value of reversibility to the prevailing market price of hydrogen.

Finding 1: The modular reversible PtG system is cost-competitive if and only if at the prevailing hydrogen market price, p , either \(p\, > \,{p}_{h}^{o}\) or \(p \, < \, {p}_{e}^{o}\) . Reversibility of the modular system is valuable if and only if \(p\in [{p}_{h}^{o},{p}_{e}^{o}]\) .

Figure  2 a illustrates the setting of a modular reversible PtG system that is cost-competitive and for which reversibility is valuable. Note that reversibility of the modular system cannot be of value unless \({p}_{h}^{o}\, < \,{p}_{e}^{o}\) .

figure 2

The figure illustrates the potential cost-competitiveness and value of reversible operation in terms of the respective break-even prices of ( a ) a modular reversible Power-to-Gas system, and ( b ) an integrated reversible Power-to-Gas system.

For the integrated reversible PtG system, the LFC of the system is denoted by \(LFC\) . Cost competitiveness of the integrated system then requires that the optimized aggregate contribution margin, C M ( p ), exceeds \(LFC\) . The reversibility of the integrated system is said to be valuable if at the prevailing market price of hydrogen, p , investment in the system is cost-competitive and, furthermore, the system operates in both directions for select hours of the year, i.e., both sets \(\{t| C{F}_{h}^{* }(t| p) \, > \, 0\}\) and \(\{t| C{F}_{e}^{* }(t| p) \, > \, 0\}\) have positive length across the hours of the year.

Figure  2 b illustrates a setting in which the reversibility feature of the integrated reversible PtG system is valuable. We note that when viewed as a function of p , the optimized contribution margin, C M ( ⋅ ), is drawn as a U-shaped curve. This follows directly from the convexity of this function in p (see Methods), combined with the observation that C M ( p ) is increasing for large values of p and again increasing as p becomes small, possibly negative. The U-shape of C M ( ⋅ ) implies that there exist at most two break-even points at which C M ( p ) = LFC. These points are denoted by \({p}_{* }\) and \({p}^{* }\) , respectively.

To examine the value of reversibility, suppose hypothetically that the integrated system could operate in only one direction. For instance, suppose the system is constrained to only produce hydrogen (i.e., C F e in ( 4 ) is set identically equal to zero for all t ). For sufficiently large values of p , there then exists a critical value denoted by \(\bar{p}\) such that \(CM(\bar{p})=C{M}_{h}(\bar{p})\) . This equality holds for all \(p\ge \bar{p}\) . Conversely, there exists a lower critical price below which only electricity generation would be valuable, that is, C M ( p ) =  C M e ( p ) for all \(p\le \underline{p}\) .

Finding 2: The integrated reversible PtG system is cost-competitive if and only if the prevailing hydrogen market price, p , does not fall into the range [ \({p}_{* }\) ,  \({p}^{* }\) ]. Reversibility of the integrated system is valuable if and only if either \(p\in (\underline{p},{p}_{* })\) or \(p\in ({p}^{* },\bar{p})\) .

Finding 2 shows that an integrated reversible PtG system is cost-competitive if the market price of hydrogen moves either into an upper or lower range relative to the price at which the optimized contribution margin reaches its minimum. For the case where \(p\in ({p}^{*},\bar{p})\) , Fig.  2 b depicts the possibility that the integrated system primarily generates hydrogen but also operates bi-directionally. Such systems could create an effective buffer against the intermittency of renewables when power is absorbed from the electricity market for hydrogen conversion, yet occasionally electricity is generated at hours of limited power supply and correspondingly high power prices. The range of hydrogen prices at which an integrated system generates both outputs hinges, in addition to cost, on the round-trip efficiency and the volatility in power prices (Fig.  1) .

An implicit assumption underlying Finding 2 and Fig.  2 b is that LFC exceeds the minimum of the C M ( ⋅ ) curve, for otherwise the break-even prices \({p}_{* }\) and \({p}^{* }\) do not exist (we ignore the non-generic scenario in which there is exactly one break-even price at a tangential point). In case L F C  <  C M ( ⋅ ) for all p , the integrated reversible PtG system will always be cost-competitive and reversibility will be of value for all hydrogen prices within the interval \((\underline{p},\bar{p})\) . In this case, the flexibility of the integrated reversible PtG system allows it to compensate for any decline in the prevailing market price of hydrogen by turning to electricity production for a larger share of the available time.

Current economics of reversible Power-to-Gas

To apply the preceding model framework, we calibrate the model parameters in the current market environment of Germany and Texas. Both jurisdictions have recently deployed considerable amounts of renewable energy 36 . While Germany has maintained coal and natural gas plants as capacity reserves, Texas has retired several conventional generators 37 . The average wholesale electricity price in 2019 was comparable for both jurisdictions, yet power prices in Texas exhibited much higher volatility. As detailed further in Methods and Supplementary Tables  2 – 5 , our calculations rely on a range of data sources collected from journal articles, industry data, and publicly available reports. Table  1 summarizes the average values of key cost and operational parameter estimates.

Our numbers for the modular PtG system are based on a one-directional PEM electrolyzer and a combined-cycle gas turbine. Recent literature attributes about the same conversion rate to stationary PEM fuel cells as to combined-cycle gas turbines, though the former also entail higher system prices 20 , 38 . For the integrated reversible PtG system, we consider unitized generative SOC fuel cells that are already commercially available 30 , 38 . Regarding the conversion efficiency, we note that PEM electrolyzers attain a near-constant efficiency beyond a small threshold utilization level 30 . For integrated PtG systems, we interpret the conversion efficiency parameters identified in the literature (shown in Table  1) as those obtained at full capacity utilization. Thus far, the existing literature provides no evidence on the shape of the functions η h ( ⋅ ) and η e ( ⋅ ). If these conversion rates were to decrease significantly for capacity utilization values approaching one, our findings regarding the cost competitiveness of integrated reversible PtG systems should be interpreted as a lower bound, because the achievable optimized contribution margins might then be larger for capacity factors strictly less than one. Supplementary Note 2 further examines the sensitivity of our numerical findings to changes in the conversion rates of such systems.

The investing party is assumed to have access to the day-ahead wholesale market for electricity (see Supplementary Note  3 for findings based on the real-time wholesale market for electricity). In order to accelerate the transition towards renewable energy, the German government recently decided that electricity purchases for water electrolysis are exempted from certain taxes and fees paid by industrial customers 39 . In Texas, the investing party is assumed to be able to purchase electricity at wholesale prices subject to a markup, as imposed by suppliers like Griddy (see Supplementary Tables  4 – 5) .

We first determine the hydrogen break-even prices. To assess the cost competitiveness of each (sub-)system, we then compare the break-even prices to prevailing transaction prices for hydrogen supply. These values are applicable benchmarks for hydrogen as both an input and an output when the PtG (or GtP) system can be installed nearby a hydrogen or electricity customer. Market prices currently fall into three segments that vary with purity and scale (volume): large-scale supply between 1.5 and 2.5 €/kg, medium-scale between 3.0 and 4.0 €/kg, and small-scale above 4.0 €/kg 33 .

Our calculations yield break-even prices for the modular electrolyzer ( \({p}_{h}^{o}\) ) of 3.18 €/kg in Germany and 2.98 $/kg in Texas, while the break-even prices for the modular gas turbine ( \({p}_{e}^{o}\) ) are 0.57 €/kg in Germany and 1.31 $/kg in Texas (Table  2 , see Supplementary Tables  6 – 7 for details). The much higher break-even price for the GtP system in Texas must be attributed to the higher volatility in Texas wholesale electricity prices, which in 2019 exceeded 0.15 $¢/kWh on a regular basis.

Finding 1 implies that modular PtG conversion is cost-competitive in both jurisdictions relative to the prices paid for small- and medium-scale hydrogen supply, while the GtP subsystem is not. Furthermore, the reversibility of the modular system cannot be valuable relative to any prevailing market price for hydrogen because \({p}_{h}^{o}\, > \,{p}_{e}^{o}\) in both jurisdictions. Our results here confirm the commonly held view that one-directional GtP systems are currently not economically viable 9 , 19 , 20 .

For the integrated system, our calculations yield break-even prices of 0.03 €/kg for \({p}_{* }\) and 3.38 €/kg for \({p}^{* }\) in Germany, while the break-even prices in Texas are −0.09 $/kg and 2.78 $/kg, respectively (Table  2) . The substantially smaller \({p}^{* }\) in Texas reflects the higher volatility in wholesale power prices. By Finding 2, the integrated system is thus cost-competitive when hydrogen is sold to small- and medium-scale customers in Germany. In Texas, cost competitiveness is achieved even relative to a hydrogen price of at least $2.78 per kg, a value that is borderline for industrial-scale supply.

Regarding the value of reversibility for the integrated system, our calculations yield upper and lower critical prices ( \(\underline{p}\) and \(\bar{p}\) ) of −1.81 €/kg and 2.43 €/kg, respectively, in Germany. In Texas, the corresponding values are 0.59 $/kg for \(\underline{p}\) , while \(\bar{p}\) exceeds 5.0 $/kg. Because the hydrogen prices for medium scale supply fall “comfortably” into the range \(({p}^{* },\bar{p})=(2.78,5.0)\) , we conclude that the reversibility of the integrated PtG system is already valuable in the current Texas environment. Contrary to frequently articulated views in the popular press, the generation of electric power from hydrogen is therefore already economical, provided such generation is part of an integrated PtG system that mainly produces hydrogen yet only occasionally operates in the reverse direction to generate electricity. Such systems can therefore be effective in buffering the increasing volatility in power markets resulting from the growing reliance on intermittent renewable energy sources.

A direct comparison of the modular one-sided and the integrated reversible PtG systems shows that the latter is already positioned more competitively despite its substantially higher systems price, as the break-even price of $2.78 per kg is below the corresponding $2.98 per kg for the modular electrolyzer.

Prospects for reversible Power-to-Gas

Recent technological progress in reversible PtG systems suggests further improvements in terms of declining system prices and increasing conversion efficiencies 40 , 41 , 42 . System prices of PEM electrolyzers are forecast to decline at an annual rate of 4.77%, while conversion rates are likely to increase linearly to on average 0.023 kg/kWh by 2030 20 , 33 , 43 . For combined-cycle gas turbines, both of these parameters are expected to remain unchanged.

To assess the cost dynamics of the unitized generative SOC fuel cell, we rely on a hand-collected data set of N  = 79 price observations, as described in Methods. We estimate the trajectory of system price by means of a univariate regression covering the years 2000–2019. The functional form of the regression is a constant elasticity model of the form: v ( i ) =  v (0)  ⋅   β i , with v ( i ) representing the system price in year i . As shown in Fig.  3 , the resulting estimate for the annual price decline is 8.95% ( β  = 0.9105) with a 95% confidence interval of ± 3.20% ( R 2  = 0.27).

figure 3

Cost data comes from multiple sources. The univariate regression suggests a constant cost decline over the coming years. The fairly large variance in system prices illustrates the relative novelty of the technology.

The conversion rate of the regenerative SOC fuel cell is expected to increase linearly to on average 0.024 kg/kWh for hydrogen generation and 21.67 kWh/kg for power generation by 2030 20 , 38 . Our calculations are based on the current distribution of power prices to isolate the effects of falling system prices and improved conversion rates. A fall in the average of power prices in connection with rising price volatility, as previous studies suggest 13 , 14 , 44 , 45 , would affect the economics of either system favorably.

Our model results in a trajectory of break-even prices through 2030 as shown in Fig.  4 (see Supplementary Tables  8 , 9 for details). The green lines indicate that the modular electrolyzer is likely to become cost-competitive even relative to the lower prices in the large-scale hydrogen market segment. This conclusion emerges sooner in Texas due to higher volatility in power prices. The break-even prices for the modular gas turbine, as depicted by the orange lines, are projected to remain unchanged. Even though the gap between \({p}_{h}^{o}\) and \({p}_{e}^{o}\) is shrinking, the reversibility feature of the modular system is unlikely to become valuable during the next decade. This stands in contrast to recent ambitions by gas turbine equipment manufacturers 46 , 47 , 48 .

figure 4

This figure contrasts the relevant hydrogen prices of modular and integrated reversible Power-to-Gas systems in ( a ) Germany and ( b ) Texas with the hydrogen prices attained in different market segments. The lower critical price of the integrated system in Germany is consistently below −1.5 €/kg. The upper critical price of the integrated system in Texas is consistently above 5.0 $/kg.

The integrated system, in contrast, is projected to become widely cost-competitive for large-scale hydrogen supply in both jurisdictions as shown by the upper blue lines in Fig.  4 . We furthermore project the reversibility feature of the integrated system to become increasingly valuable in both jurisdictions as indicated by the falling upper blue lines. In fact, for Texas, the range [ \({p}_{* }\) ,  \({p}^{* }\) ] is almost closing by the end of the coming decade. As explained in the modeling section, a closing of the range corresponds to the scenario where the flexibility inherent in the unitized regenerative fuel cell allows it to achieve an optimized contribution margin that exceeds the LFC of the system, regardless of the prevailing hydrogen price.

In Germany, the reversibility feature of the integrated system is likely to deliver value starting in the second half of the coming decade. This can be seen in Fig.  4 a by comparing the upper blue line with the blue dots, which illustrate the trajectory of the upper critical prices ( \(\bar{p}\) ) for the integrated system. The reason is that, as the upper break-even price falls, the reversible PtG system will increasingly switch to power generation, as opposed to staying idle, when electricity prices peak (Fig.  1) .

Our analysis has demonstrated that recent advances in unitized regenerative solid oxide fuel cells already make such systems competitive relative to current hydrogen prices. By taking advantage of fluctuations in hourly electricity prices, reversible PtG systems not only act as buffers in electricity markets, they also broaden the supply sources for hydrogen as an industrial input and general energy carrier. If recent trends in the acquisition cost of SOCs continue over the next 5–10 years, our projections indicate that such systems will remain competitive even in the face of substantially lower hydrogen prices, as the electrolyzer then adjusts by operating more frequently as a Gas-to-Power system.

Several promising avenues for future research emerge from our analysis. Earlier work has shown that the economics of electrolyzers can be improved by vertically integrating them with upstream renewable energy sources to achieve operational synergies 49 . It remains to be seen to what extent the addition of a renewable power source would improve the capacity utilization of a reversible PtG system and, therefore, lower the corresponding break-even values. Furthermore, if one views a reversible PtG system as an energy storage device, the natural question is how its competitiveness compares to that of other storage technologies, such as batteries or pumped hydro-power systems 8 , 9 , 50 , 51 .

From an industry and policy perspective, we note that the inherent flexibility of integrated reversible PtG systems makes them valuable during periods of electricity scarcity, including regular demand peaks and irregular supply shocks. With increasing penetration levels of renewable energy, this flexibility feature is likely to become more valuable over time. We finally note that our projections regarding the economic positioning of reversible PtG systems in the future have relied on a regression model that presumes that cost declines are a function of calendar time. Yet, the literature on clean energy technologies has shown that cost declines are not merely an exogenous function of time but instead are determined endogenously by the cumulative number of deployments of these systems 43 . Policy-makers should keep these long-term benefits in mind in adopting regulatory policies aimed at accelerating the rate of PtG system deployments in the short run.

Derivation of the aggregate contribution margins

We begin with the derivation of the optimized aggregate contribution margin, CM ( p ), that is attainable annually if the investor acquires a 1 kW system of the integrated reversible PtG system and the prevailing market price of hydrogen is p . By construction:

subject to 0 ≤  C F h ,  C F e  ≤ 1 and the technical constraint that the unitized regenerative fuel cell can only run in one direction at any point in time. It follows that C M ( p ) is additively separable and can be written as C M ( p ) =  C M h ( p ) +  C M e ( p ), with:

Here, \(C{F}_{h}^{* }(t| p)\) and \(C{F}_{e}^{* }(t| p)\) are chosen to maximize [ η h ( C F h )  ⋅   p  −  q ( t ) −  w h ] and \([q(t)-\frac{p}{{\eta }_{e}(C{F}_{e})}-{w}_{e}]\) , respectively, at all points in time t .

For the modular reversible PtG systems, the aggregate optimized contribution margins \(C{M}_{h}^{o}(p)\) and \(C{M}_{e}^{o}(p)\) are derived in direct analogy to ( 8 ).

Convexity of C M ( ⋅ ) in p

We demonstrate the convexity of the aggregate annual contribution margin pointwise, that is, convexity holds at any point in time t . Specifically, it suffices to show that for any 0 ≤  λ  ≤ 1:

where p λ  ≡  λ   ⋅   p 1  + (1 −  λ )  ⋅   p 0 , \(A(t| p)\equiv {\eta }_{h}(C{F}_{h}^{* }(t| p))\cdot p-q(t)-{w}_{h}\) and \(B(t| p)\equiv q(t)-\frac{p}{{\eta }_{e}(C{F}_{e}^{* }(t| p))}-{w}_{e}\) . As noted above, for any p , either A ( t ∣ p ) ≤ 0 or B ( t ∣ p ) ≤ 0 because η h (  ⋅  )  ⋅   η e (  ⋅  ) ≤ 1.

Suppose now, without loss of generality, that A ( t ∣ p λ ) > 0 in which case the left-hand side of the preceding inequality is equal to A ( t ∣ p λ ). Finally, the right-hand side of the above inequality is given by:

By construction, this last expression is at least as large as λ   ⋅   A ( t ∣ p 1 ) + (1 −  λ )  ⋅   A ( t ∣ p 0 ), which, because of the linearity of A ( t ∣ ⋅ ) in p , is equal to A ( t ∣ p λ ), thus establishing the desired inequality. The claim regarding convexity of C M ( ⋅ ) then follows from the observation that the sum (integral) of convex functions is also convex.

Net present value of the reversible PtG systems

As before, we focus on integrated reversible PtG systems, with the derivation for modular systems being entirely analogous. The LFC of the system, LFC , aggregates all fixed expenditures required over the life of the reversible PtG system. This aggregate expenditure is then divided by L , the levelization factor that expresses the discounted number of hours that the capacity is available over its lifetime. The resulting cost is then a unit cost per hour of operation. Formally:

Here, f represents the levelized value of fixed operating costs, c represents the levelized capacity cost per kWh, and Δ captures the impact of income taxes and the depreciation tax shield. Denoting by v the system price of the regenerative fuel cell per kW of peak electricity absorption and desorption, we have:

with the levelization factor calculated as:

Here, m denotes the number of hours per year, that is, m  = 8760 and the parameter T represents the number of years of useful economic life of the system. Since capacity may degrade over time, we denote by x the degradation factor so that x i −1 gives the fraction of the initial capacity that is functioning in year i . The parameter γ  = (1 +  r ) −1 and represents the discount factor with r as the cost of capital. This interest rate should be interpreted as the weighted average cost of capital if the levelized cost is to incorporate returns for both equity and debt investors. Similarly, the levelized fixed operating cost per kWh similarly comprises the total discounted fixed operating cost incurred over the lifetime of the system:

The cost of capacity is affected by corporate income taxes through a debt and a depreciation tax shield, as interest payments on debt and depreciation charges reduce the taxable earnings of a firm. The debt tax shield is included in the calculation if r is interpreted as the weighted average cost of capital. Let d i denote the allowable tax depreciation charge in year i . Since the assumed lifetime for tax purposes is usually shorter than the actual economic lifetime, we set d i  = 0 in those years. If α represents the effective corporate income tax rate, the tax factor is given by:

The formal claim then is that the net present value of an investment in one kW of the integrated reversible PtG system is given by:

This relation is readily verified by noting that the after-tax cash flows in year i is:

where I i ( p ) denotes the taxable income in year i . Specifically:

Since C F L 0  = − v , the discounted value of all after-tax cash flows is indeed equal to the expression in ( 16 ). Similar reasoning yields that the unit net present values of the modular PtG and GtP systems are, respectively, given by:

Cost dynamics of solid oxide cells

We collected cost estimates from a range of information sources, including industry publications, academic articles in peer-reviewed journals and technical reports by agencies, consultancies, and analysts. These documents were retrieved by searching the database Scopus and the web with Google’s search engine using a combination of one of the five technology-specific keywords ‘reversible electrolyzer’, ‘reversible fuel cell’, ‘solid oxide electrolysis cell’, ‘solid oxide fuel cell’, or ‘reversible PtG’ with the two economic keywords ‘cost’ and ‘investment’. For industry statements, we also searched with the name of a manufacturer in combination with the economic keywords. For the Google search, we reviewed the top 100 search results. The review and the data set is documented in an Excel file available as Supplementary Data  1 .

The review yielded 211 sources, which we filtered by several criteria to ensure quality and timeliness. First, we excluded results published before the year 2000 and, for journal articles, results published in a journal with a rank below 0.5 in the Scimago Journal and Country Rank. The threshold of 0.5 showed to be effective for excluding articles published, for instance, in conference proceedings without peer-review. As for technical reports, we only included results that could convince through appearance, writing, clarity of methodology, and reputation of the author(s) or authoring organization(s). These measures removed 47 sources. Reviewing the resulting stock of sources, we further excluded sources that did not provide direct cost or efficiency data (49) and sources citing other articles as original sources (29). These citations were traced back to the original source. If the original was new, we added it to the pool. We further added sources that we found with a previous review 33 and that were new to the pool.

Our procedure left 86 sources with original data from industry or an original review of multiple sources and yielded 89 cost estimates. In case the sources issued range estimates, we took the arithmetic mean of the highest and the lowest value. The common currency is Euro and all data points in other currencies were converted using the average exchange rate of the respective year as provided by the European Central Bank. Regarding inflation, all historic cost estimates were adjusted using the HCPI of the Euro Zone as provided by the European Central Bank. The cost estimates were winsorized at a 1.0% level. Figure  3 in the main body shows the cost estimates and regression results.

Data availability

The data used in this study are referenced in the main body of the paper and the Supplementary Information. Data that generated the plots in the paper are provided in the Supplementary Information. Additional information is available from the corresponding author upon request.

Code availability

Computational code is available upon request to the corresponding author.

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Acknowledgements

We gratefully acknowledge financial support through the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation): Project-ID 403041268, TRR 266. This research was also supported by the Joachim Herz Stiftung and the Hanns-Seidel-Stiftung with funds from the Federal Ministry of Education and Research of Germany. Helpful comments were provided by Stefanie Burgahn, Céleste Chevalier, Stephen Comello, Gunther Friedl, Rebecca Meier, Christian Stoll, Nikolas Wölfing, and colleagues at the University of Mannheim, the Technical University of Munich, and the Massachusetts Institute of Technology. Finally, we thank Lisa Fuhrmann for providing valuable assistance with the data collection.

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round trip efficiency of hydrogen fuel cell

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round trip efficiency of hydrogen fuel cell

Energy & Environmental Science

Hydrogen or batteries for grid storage a net energy analysis †.

* Corresponding authors

a Global Climate and Energy Project, Stanford University, Stanford, CA 94305, USA E-mail: [email protected]

b Department of Physics, Imperial College London, London, UK

c Grantham Institute for Climate Change, Imperial College London, London, UK

d Institute for Energy Studies, Western Washington University, Bellingham, WA 98225, USA

e Department of Energy Resources Engineering, Stanford University, Stanford, CA 94305, USA

f Precourt Institute for Energy, Stanford University, Stanford, CA 94305, USA

Energy storage is a promising approach to address the challenge of intermittent generation from renewables on the electric grid. In this work, we evaluate energy storage with a regenerative hydrogen fuel cell (RHFC) using net energy analysis. We examine the most widely installed RHFC configuration, containing an alkaline water electrolyzer and a PEM fuel cell. To compare RHFC's to other storage technologies, we use two energy return ratios: the electrical energy stored on invested (ESOI e ) ratio (the ratio of electrical energy returned by the device over its lifetime to the electrical-equivalent energy required to build the device) and the overall energy efficiency (the ratio of electrical energy returned by the device over its lifetime to total lifetime electrical-equivalent energy input into the system). In our reference scenario, the RHFC system has an ESOI e ratio of 59, more favorable than the best battery technology available today (Li-ion, ESOI e = 35). (In the reference scenario RHFC, the alkaline electrolyzer is 70% efficient and has a stack lifetime of 100 000 h; the PEM fuel cell is 47% efficient and has a stack lifetime of 10 000 h; and the round-trip efficiency is 30%.) The ESOI e ratio of storage in hydrogen exceeds that of batteries because of the low energy cost of the materials required to store compressed hydrogen, and the high energy cost of the materials required to store electric charge in a battery. However, the low round-trip efficiency of a RHFC energy storage system results in very high energy costs during operation, and a much lower overall energy efficiency than lithium ion batteries (0.30 for RHFC, vs. 0.83 for lithium ion batteries). RHFC's represent an attractive investment of manufacturing energy to provide storage. On the other hand, their round-trip efficiency must improve dramatically before they can offer the same overall energy efficiency as batteries, which have round-trip efficiencies of 75–90%. One application of energy storage that illustrates the tradeoff between these different aspects of energy performance is capturing overgeneration (spilled power) for later use during times of peak output from renewables. We quantify the relative energetic benefit of adding different types of energy storage to a renewable generating facility using [EROI] grid . Even with 30% round-trip efficiency, RHFC storage achieves the same [EROI] grid as batteries when storing overgeneration from wind turbines, because its high ESOI e ratio and the high EROI of wind generation offset the low round-trip efficiency.

Graphical abstract: Hydrogen or batteries for grid storage? A net energy analysis

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Hydrogen or batteries for grid storage? A net energy analysis

M. A. Pellow, C. J. M. Emmott, C. J. Barnhart and S. M. Benson, Energy Environ. Sci. , 2015,  8 , 1938 DOI: 10.1039/C4EE04041D

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Hydrogen will have to leap a significant hurdle to compete with other long-duration energy storage options as the transition to renewable electric power generation accelerates.

While the production and storage of hydrogen have the potential to store excess renewable electric power over long periods of time, the process is far less efficient than other storage technologies, according to Arjun Flora, director of energy finance studies for Europe at the Institute for Energy Economics and Financial Analysis, or IEEFA. This means that the costs for hydrogen production will have to fall substantially before it becomes competitive, Flora said during a June 23 panel at IEEFA's virtual Energy Finance 2021 conference.

"The coming decade will be a development race between hydrogen and all the other long-duration technologies to see who can bring down costs and demonstrate large-scale feasibility," Flora said.

Government and industry stakeholders have lately ramped up efforts to produce green hydrogen, a zero-carbon gas produced through the electrolysis of water powered by electricity from renewable power generation. The idea is to "store" renewable electricity as hydrogen during periods when the electricity is not needed, rather than curtailing generation.

Green hydrogen can then be used as a fuel to generate electric power in a turbine or fuel cell. This application has been gaining momentum in the emerging hydrogen economy. However, Flora noted that converting power to hydrogen and then using the fuel to generate power has a relatively low round-trip efficiency. Round-trip efficiency is the percentage of electricity retrieved after being stored.

The technology to convert power to hydrogen and back to power has a round-trip efficiency of 18%-46%, according to data that Flora presented from the Massachusetts Institute of Technology and scientific journal Nature Energy . In comparison, two mature long-duration technologies, pumped-storage hydropower and compressed air energy storage, boast round-trip efficiencies of 70%-85% and 42%-67%, respectively. Flow batteries, a rechargeable fuel cell technology that is less mature, have a round-trip efficiency of 60%-80%.

Still, pumped hydro and compressed air energy come with geographic and environmental constraints, Flora noted, adding that pumped hydro requires a water reservoir, while conventional compressed air energy requires burning fossil fuels.

Achieving the economics that will drive the adoption of storage technologies at scale will require low up-front capital expenditures and ongoing operating expenses that can be recouped quickly through future revenues, Flora said. "To attract investment, it is important that revenues are as visible and predictable as possible, and this is really where storage has struggled," Flora said. "Technology costs have been high and the revenue streams are not always clear or predictable, even if the technical benefits are there."

Aligning technical benefits with economics will call for market or regulatory frameworks that compensate the operators of storage assets for the benefits they provide, including flexibility, deferral of network investment and ancillary services like frequency control, Flora added.

There are a number of attempts underway to drive down the cost of green hydrogen production from roughly $5/kg to $1-$1.50/kg over roughly a decade. This will require low electricity costs and electrolyzer price reductions. The U.S. Energy Department recently launched a program to cut green hydrogen costs, and price reduction is a core goal for a partnership aiming to develop a green hydrogen hub in Los Angeles.

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Answer to Energy Storage Problem Could Be Hydrogen

Digital illustration of wind turbines, solar panels, and hydrogen energy storage.

Hydrogen has the greatest potential among technologies for seasonal energy storage in the future, according to an analysis conducted by researchers at the National Renewable Energy Laboratory (NREL).

Seasonal energy storage can facilitate the deployment of high and ultra-high shares of wind and solar energy sources, according to Omar Guerra, a research engineer at NREL and lead author of a new paper, “ The value of seasonal energy storage technologies for the integration of wind and solar power .” The article appears in the journal Energy & Environmental Science .

Guerra’s co-authors, all from NREL, are Jiazi Zhang, Joshua Eichman, Paul Denholm, Jennifer Kurtz, and Bri-Mathias Hodge. They developed a multi-model approach that considers both the estimated cost and value of storage technologies in determining cost-competitiveness. They analyzed 80 scenarios involving hydrogen, pumped hydro, and compressed air in making their determination.

“This is perhaps the most comprehensive techno-economic assessment of seasonal storage performed to date,” Guerra said. “Based on the estimated value provided to the grid, we have identified the specific conditions, such as power- and energy-related costs, round-trip efficiency, and discharge duration, under which a given storage technology is cost competitive.”

Their analysis assumed 84% of the U.S. Western electricity grid is generated by renewable sources.

The study included the cost of seasonal storage based on the power capacity and energy capacity. While that is common in energy storage analysis, the researchers included potential revenues of capacity value, which is the cost to build new peaking plants to supply electrical demand; and, uniquely, accounted for avoided grid operating costs. Previous studies into energy storage do not consider the potential benefits to the grid. Using that information, a benefit-to-cost ratio analysis was conducted to determine the profitability of the storage technologies.

The analysis focused on two time frames for the economic assessment: the near future, from 2025-2045; and the future, 2050-2070.

In the near future, the researchers reported, pumped hydro and compressed-air energy storage with a day’s worth of stored electricity are expected to be cost-competitive.

In the 2050-2070 time frame, hydrogen with as much as two weeks of stored energy is forecast to be a cost-effective storage method based on projected power and energy capacity capital costs. In addition, because hydrogen can be used in other sectors, such as transportation and agriculture, that could provide additional revenue streams. The NREL model does not take those into account but noted the revenue streams “could be crucial for the cost-effectiveness of seasonal storage.”

The researchers did not consider batteries as a storage method because the technology has not sufficiently matured for seasonal storage applications. However, they also evaluated nine generic storage technologies (combinations of three efficiencies and three lifetimes) with 40%, 60%, and 80% round-trip efficiency and three possible lifetimes: 18 years, 30 years, and 50 years. In this way, technology developers can map the results to their technologies.

The Department of Energy’s Office of Strategic Programs and its Hydrogen and Fuel Cell Technology Office funded the research.

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Optimizing fuel cell power: an online energy management strategy for extended range in fuel cell hybrid electric vehicles

  • Published: 28 August 2024

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  • V. Jegathesan 3 &
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The automotive business is growing continuously along with the global economy. One way to lessen environmental pollution in recent times is to look for clean energy to replace traditional fossil fuels as the vehicle’s power source. This is because there is a lack of environmental energy among other issues. This manuscript proposes an Energy Management Strategy of Fuel Cell Hybrid Electric Vehicles. The proposed hybrid technique is the joint execution of both the Giant Trevally Optimizer (GTO) and Hierarchically Gated Recurrent Neural Network (HGRNN). Hence, it is named as GTO-HGRNN technique. This proposed method’s principal objective is to reduce hydrogen use and raise battery longevity. The proposed GTO approach is used to optimize the DC/DC converter parameter and fuel consumption and the HGRNN approach is used to predict the optimal parameter of the DC/DC converter parameter. By then, the MATLAB platform has the proposed method been implemented, and the existing method is used to compute the execution. Better outcomes are shown by the proposed strategy in all existing systems like Genetic Algorithm, Global Optimisation Algorithms, and Particle Swarm Optimization. The existing method shows hydrogen consumption of 0.4%, 0.3%, and 0.2% the proposed method shows a hydrogen consumption of 0.1% which is lower than another existing system. The existing method shows the cost of 14.90$, 15.90$, and 16.90$ the proposed method shows the cost of 13.90$, which is lower than another existing system.

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K. Paul Joshua

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Department of Robotics Engineering, Karunya Institute of Technology and Sciences (Deemed to be University), Coimbatore, Tamil Nadu, India

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Joshua, K.P., Manjula, A., Jegathesan, V. et al. Optimizing fuel cell power: an online energy management strategy for extended range in fuel cell hybrid electric vehicles. Environ Dev Sustain (2024). https://doi.org/10.1007/s10668-024-05279-w

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New alloy surpasses 2025 fuel cell performance targets

by DGIST (Daegu Gyeongbuk Institute of Science and Technology)

New fuel cell catalyst enhances longevity and reduces cost for electric vehicles

Scientists at the Daegu Gyeongbuk Institute of Science and Technology have created a fuel cell catalyst made from platinum and magnesium. The new catalyst, which uses the world's first platinum–magnesium alloy nanoparticles, is expected to be both highly efficient and durable, potentially offering significant improvements in clean energy technology.

The study is published in the journal Nature Communications .

Fuel cells combine hydrogen and oxygen to generate electricity. Platinum is used as a catalyst to speed up these reactions, but it's also expensive. By integrating magnesium into the alloy used in the new catalyst, the design not only cuts costs but also enhances the fuel cell's efficiency and longevity.

This is a significant achievement, because for years, researchers have known that alloys of platinum with alkaline earth metals hold immense potential for fuel cells due to their high catalytic activity and stability. However, the challenge of creating these alloys in nanoparticle form, given the extreme high negative reduction potentials of the alkaline earth metals, has remained a significant barrier until now.

In this research, through a systematic solution-phase approach, Professor Jong-Sung Yu and co-workers have overcome this challenge. What makes this new technology so special? Supporting theoretical studies conducted by the University of Texas at Austin explain that the synergy between the platinum and magnesium is very strong, which prevents the alloy from degrading over time. The catalyst thus remains effective for longer periods, which is crucial for various applications.

Practical tests have shown that the new alloy surpasses the U.S. Department of Energy's 2025 performance targets for fuel cells, demonstrating its high efficiency and long-term stability. "Most fuel cell catalysts struggle with durability and cost, but by overcoming the synthesis challenge, our platinum–magnesium nanoparticles solve these issues by combining platinum's excellent reaction speed with magnesium's durability and affordability," explains Professor Jong-Sung Yu, who led the study. "This is a major step toward creating more efficient and sustainable fuel cells."

"This new development doesn't just make fuel cells work better; it also paves the way for using platinum - magnesium nanoparticles in other energy technologies, like hydrogen production and other electrochemical reactions," said Caleb Gyan-Barimah, first author of the study.

As the world shifts towards sustainable energy, innovations like these are critical. In this respect, the researchers plan to focus on refining the alloy's composition and scaling up production to make these advanced materials more widely available. Their next steps include improving the alloy, exploring manufacturing methods, and partnering with industry and government to bring these innovations to market.

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CleanTechnica

OMG — Toyota & BMW Are Still Hyping A Hydrogen Future!

Well, I have to admit — I didn’t see this one coming! World BEV sales have risen to 12% of world auto sales — 1 out of every 8 new auto sales. Add in plug-in hybrids and they’ve risen to 20% of world auto sales — 1 out of every 5 new auto sales! Battery costs continue to come down, and scaling up BEV production provides economies of scale and improved supply chains that just further the competitive advantage for these increasingly popular choices. Considering all of this, considering how long it’s been since there was really some debate about which powertrain would succeed (battery-based powertrains versus hydrogen-based powertrains), and considering the fundamental reasons we used to argue for why the future was BEVs, I did not expect that Toyota and BMW would try to revive the dream of hydrogen fuel cell cars and a hydrogen economy!

But that’s just what they’re doing. “ Aiming to expand the lineup of fuel cell passenger cars, Toyota and BMW are jointly developing a third-generation fuel cell system and working on infrastructure development co-creation, ” Toyota writes in a press release today.

Wow, a third generation. Wait, what happened with the first two generations? Oh yeah, almost no one bought them because hydrogen-powered cars don’t make actual practical sense or financial sense!

Nonetheless … “Toyota Motor Corporation (Toyota) and the BMW Group (BMW) signed an agreement to strengthen collaboration in the hydrogen sector, with a view to creating a hydrogen society and achieving overall carbon neutrality. Both companies will work together on the development of fuel cells system and the improvement of infrastructure.”

I’m honestly shocked. First of all, why do Toyota and BMW think it’s still worthwhile to throw money at this kind of thing? There’s no way they think they are going to create a hydrogen-based society. There’s no way they think hydrogen cars could be viable mass-market cars, right? Right?…

It almost like they’re even trolling themselves. “The two companies signed an agreement in December 2011 to establish a mid-long-term cooperative relationship in environmental technology, and have jointly advanced the development of environmental technologies, including fuel cells and sports cars, for over a decade.” They themselves are highlighting that they’ve been working together on this for 13 years . I can’t understand it. Honestly. “Sharing a common vision of ‘realizing a hydrogen society,’ the two companies will continue to accelerate technological innovation in fuel cell systems.” They really have a common vision that they think isn’t fantasy? I have a hard time believing it. And they will “continue to accelerate” this technology? Keep accelerating away! Accelerate to infinity, and beyond! As long as we’re dreaming, why not make it fly too?!

Thanks to all of this accelerating and innovating, BMW plans to release its first mass-produced fuel cell electric vehicle (FCEV) by 2028. Stay tuned.

I do wonder where BYD , Xpeng , Zeekr , NIO , and Tesla will be by then….

If you feel inclined, you can find more hydrogen-fueled entertainment from Toyota and BMW here . It’s no joke. It’s not April Fools’ Day. But it’s pure entertainment.

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Zach is tryin' to help society help itself one word at a time. He spends most of his time here on CleanTechnica as its director, chief editor, and CEO. Zach is recognized globally as an electric vehicle, solar energy, and energy storage expert. He has presented about cleantech at conferences in India, the UAE, Ukraine, Poland, Germany, the Netherlands, the USA, Canada, and Curaçao. Zach has long-term investments in Tesla [TSLA], NIO [NIO], Xpeng [XPEV], Ford [F], ChargePoint [CHPT], Amazon [AMZN], Piedmont Lithium [PLL], Lithium Americas [LAC], Albemarle Corporation [ALB], Nouveau Monde Graphite [NMGRF], Talon Metals [TLOFF], Arclight Clean Transition Corp [ACTC], and Starbucks [SBUX]. But he does not offer (explicitly or implicitly) investment advice of any sort.

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IMAGES

  1. Fuel cell system efficiency and hydrogen consumption rate.

    round trip efficiency of hydrogen fuel cell

  2. How Does A Hydrogen Fuel Cell Work?: A Comprehensive Guide

    round trip efficiency of hydrogen fuel cell

  3. Diagram of hydrogen consumption and efficiency for the 3 kW fuel cell

    round trip efficiency of hydrogen fuel cell

  4. (PDF) Hydrogen Round Trip Efficiency

    round trip efficiency of hydrogen fuel cell

  5. The fuel cell efficiency curve.

    round trip efficiency of hydrogen fuel cell

  6. 5: Theoretical Hydrogen fuel cell efficiency at standard pressure based

    round trip efficiency of hydrogen fuel cell

VIDEO

  1. High-Efficiency Hydrogen: Fuel Cell Stack for Sustainable Energy Solutions

  2. Building the HyProvide® X1200 6MW prototype

  3. Efficiency in Hydrogen Fuel Cells The Energy Loss You Never Knew About

  4. Hydrogen Fuel Cell : The Future of the transportation

  5. Hydrogen 2 cell running car

  6. Lecture 62: Use of Hydrogen in Fuel Cells

COMMENTS

  1. Hydrogen or batteries for grid storage? A net energy analysis

    RHFC is a technology that converts electricity to hydrogen by water electrolysis, stores the hydrogen, and later provides it to a fuel cell to generate electric power. This article compares RHFC to other storage technologies using net energy analysis and finds that RHFC has high energy return ratio but low round-trip efficiency.

  2. PDF A Novel Stack Approach to Enable High Roundtrip Efficiencies in

    Regenerative Fuel Cells Dr. Katherine Ayers Nel Hydrogen. June 2023. ... based on Polymer Electrolyte Membrane (PEM) technology that can achieve 50% round trip efficiency and reliable performance under relevant duty cycles, with projected costs below $1,750/kW. ... efficient fuel-cell operation • Utilize basic Computational Fluid Dynamic ...

  3. (PDF) Hydrogen Round Trip Efficiency

    Hydrogen can be used as a power medium, and a typical way of using hydrogen is the round trip, defined as a process in which electricity becomes hydrogen and then returns to electricity form. The ...

  4. Reversible Power-to-Gas systems for energy conversion and storage

    A low temperature unitized regenerative fuel cell realizing 60% round trip efficiency and 10,000 cycles of durability for energy storage applications. Energy Environ. Sci. 13 , 2096-2105 (2020).

  5. Comparison of green ammonia and green hydrogen pathways in terms of

    The most efficient pathway for ammonia turns out to be a combination of a decomposition-unit and a solid-oxide fuel cell with a round-trip efficiency of 28 ± 5 % for 30-day storage duration. This is similar to the value for the most efficient pathway using hydrogen.

  6. A low temperature unitized regenerative fuel cell realizing 60% round

    A low temperature unitized regenerative fuel cell realizing 60% round trip efficiency and 10 000 cycles of durability for energy storage applications ... (URFC) convert electrical energy to and from chemical bonds in hydrogen. URFCs have the potential to provide economical means for efficient long-term, seasonal, energy storage and on-demand ...

  7. Power-to-hydrogen-to-power

    Round-trip efficiency is calculated considering the following processes; water electrolysis for hydrogen production, compressed, liquefied or metal-hydride for hydrogen storage, fuel-cell-electric-truck for hydrogen distribution and micro-gas turbine for hydrogen power generation. The maximum achievable round-trip efficiency is of 29% when ...

  8. H2IQ Hour: Long-Duration Energy Storage Using Hydrogen and Fuel Cells

    The grid model simulated different round-trip efficiency systems and characterized for us how a 40-percent efficient system would operate, a 60-percent round-trip efficiency system would operate, all the way up to 80 percent. What is important for us is the capacity factor for charging and discharging.

  9. PDF A Novel Stack Approach to Enable High Roundtrip Efficiencies in

    Regenerative Fuel Cells Dr. Katherine Ayers Nel Hydrogen May 2024 ... (URFC) system based on Polymer Electrolyte Membrane (PEM) technology that can achieve 50% round trip efficiency and reliable performance under relevant duty cycles, with projected costs below $1,750/kW 2 Project goal Unitized Regenerative Fuel Cell DC electricity

  10. Improving round-trip energy efficiency of a unitized regenerative fuel

    System mass optimization of hydrogen/oxygen based regenerative fuel cells for geosynchronous space missions. J Power Sources, 38 (1992), pp. 303-315. ... A low temperature unitized regenerative fuel cell realizing 60% round trip efficiency and 10 000 cycles of durability for energy storage applications. Energ Environ Sci, 13 (2020), pp. 215-296.

  11. PDF A Novel Stack Approach to Enable High Round Trip Efficiencies in

    Regenerative Fuel Cells Dr. Katherine Ayers Nel Hydrogen May 19, 2020 Project ID #fc331 This presentation does not contain any proprietary, confidential, or otherwise restricted information ... technology that can achieve 50% round trip efficiency and reliable performance under relevant duty cycles, with projected costs below $1750/kW. Page 6 ...

  12. PDF Hydrogen for Energy Storage Analysis Overview

    Cost Reductions from Power Electronics Optimization: Analysis showed a potential 7% reduction in cost per kg of hydrogen based on capital cost improvement. Projected cost of hydrogen falling to $5.83/kg from a baseline of $6.25/kg.

  13. PDF Round Trip Energy Efficiency of NASA Glenn Regenerative Fuel Cell System

    The test for round trip efficiency was performed July 14th and 15th of 2005. The test consisted of an electrolysis (charge) cycle and a fuel cell (discharge) cycle. The electrolysis cycle began with the hydrogen and oxygen reactant storage tanks each at a pressure of 90 psig, temperatures of 83 and 85 °F,

  14. Hydrogen or batteries for grid storage? A net energy analysis

    (In the reference scenario RHFC, the alkaline electrolyzer is 70% efficient and has a stack lifetime of 100 000 h; the PEM fuel cell is 47% efficient and has a stack lifetime of 10 000 h; and the round-trip efficiency is 30%.)

  15. PDF Analysis of 100-W Regenerative Fuel Cell Demonstration

    reactants. Overall, round-trip efficiency was calculated to be 47.4 percent. Gas crossover was observed in electrolyzer gas products, as residual gas analysis showed 1.1 percent hydrogen in oxygen and 0.4 percent oxygen in hydrogen. Fuel cell product water was determined to be more acidic and conductive and have a

  16. Hydrogen technology faces efficiency disadvantage in power storage race

    Green hydrogen can then be used as a fuel to generate electric power in a turbine or fuel cell. This application has been gaining momentum in the emerging hydrogen economy. ... Round-trip efficiency is the percentage of electricity retrieved after being stored. The technology to convert power to hydrogen and back to power has a round-trip ...

  17. Answer to Energy Storage Problem Could Be Hydrogen

    An analysis from NREL researchers suggests hydrogen has the greatest potential among technologies for seasonal energy storage in the future. ... (combinations of three efficiencies and three lifetimes) with 40%, 60%, and 80% round-trip efficiency and three possible lifetimes: 18 years, 30 years, and 50 years. ... The Department of Energy's ...

  18. Round Trip Efficiency

    Round Trip Efficiency. To justify the use of hydrogen as the fuel of the future it is important to establish exactly how efficient it can be. This achieved by considering the overall efficiency from production to consumption, in this case in hydrogen powered cars. ... Another area where real progress could be made is in the hydrogen fuel cell ...

  19. Electric round-trip efficiency of hydrogen and oxygen-based energy

    2.1. Definition of electric round-trip efficiency. The factor ηround-trip for an electrochemical energy storage system is the product of the charging efficiency by the discharging efficiency, (1) η round-trip = ∫ m ̇ d t ∫VI d t c ∫VI d t ∫ m ̇ d t d, where V is the voltage, I is the current and ṁ is the reactant mass flow rate.

  20. U.S. Department of Energy Announces $142 Million for Small Business

    Non-PFSA Membranes from Sulfonated Polyphenylene Composites for Electrolyzers and Fuel Cells : Giner, Inc. / Newton, MA: $1,149,996 : Development of a Unitized Reversible Fuel Cell Stack for High Round-Trip Efficiency Energy Storage and Conversion: Giner, Inc. / Newton, MA: $1,149,999

  21. PDF Fuel Cell Technologies Subprogram Overview

    The subprogram funds RD&D to develop fuel cells for various applications, with a focus on heavy-duty vehicles and stationary power generation. The review evaluates 23 projects based on their performance, durability, cost, and milestones.

  22. Optimizing fuel cell power: an online energy management strategy for

    Figure 1 shows a visual discussion about the proposed EMS for FCHEVs using GTO and HGRNN, aimed at optimizing fuel cell and battery power to reduce hydrogen consumption and extend battery life. The configuration of FCHECs is displayed in Fig. 2.An electric motor connects the sources of energy to the wheels of an FCHEV, much like in a traditional HEV (Min et al., 2022).

  23. New alloy surpasses 2025 fuel cell performance targets

    Fuel cells combine hydrogen and oxygen to generate electricity. Platinum is used as a catalyst to speed up these reactions, but it's also expensive. By integrating magnesium into the alloy used in the new catalyst, the design not only cuts costs but also enhances the fuel cell's efficiency and longevity. This is a significant achievement ...

  24. Optimization research on round-trip efficiency of a CHP system based on

    Simulation analysis of hydrogen recirculation rates of fuel cells and the efficiency of combined heat and power. Int J Hydrogen Energy, 46 (31) (2021) ... A low temperature unitized regenerative fuel cell realizing 60% round trip efficiency and 10000 cycles of durability for energy storage applications. Energ Environ Sci, 13 (7) (2020) ...

  25. Techno-Economic Suitability of Batteries for Different Mobile ...

    Rapid advancements in lithium-ion battery (LIB) technology have paved the way for the electrification of diverse applications, with continuous improvements in performance, substantial cost reductions, and the emergence of new manufacturers, formats, and cell chemistries. However, this diversity poses challenges in identifying the most suitable battery cells for specific applications.

  26. ZNShine Solar review 2024

    (For comparison, Tesla's Powerwall has a 90% round-trip efficiency.) ... PV+Hydrogen: Hydrogen fuel cell. Contact for more information. ZNShine Solar inverters and microinverters

  27. A novel integration of a green power-to-ammonia to power system

    The power-to-hydrogen, power-to-ammonia, ammonia round-trip efficiency and hydrogen round-trip efficiency was 74%, 66%, 38.6% and 42.6% respectively. Ilbas et al. [8] developed a 3D numerical model of a tubular solid oxide fuel cell (SOFC) fed with ammonia in COMSOL. The results showed that the performance of ammonia fed SOFCs is comparable to ...

  28. OMG

    Thanks to all of this accelerating and innovating, BMW plans to release its first mass-produced fuel cell electric vehicle (FCEV) by 2028. Stay tuned. I do wonder where BYD , Xpeng , Zeekr , NIO ...

  29. Techno-economic analysis of energy storage systems using reversible

    For example, reversible fuel cells are associated with lower round-trip efficiency if compared to the efficiency we can get from the Li-ion batteries (in LIB, round-trip efficiency can easily reach 80% or more) [13]. Capital cost in $/kW is another limitation of the reversible fuel cell technology, which can be partially offset by using a ...

  30. Numerical study of gas crossover effect on hydrogen-oxygen proton

    Hydrogen-oxygen proton exchange membrane fuel cell (H 2 /O 2 PEMFC) is a typical fuel cell for the applications of air-free environments, such as aerospace and underwater. Gas crossover has an adverse effect on the cell performance especially on open-circuit voltage (OCV), and this phenomenon would be severe for H 2 /O 2 PEMFC. In this study, we develop a H 2 /O 2 PEMFC model considering ...